Top Causes of Warehousing Delays and How to Prevent Them

March 20, 2019

All warehouses need to work efficiently in order to be as productive as possible all throughout the year. When they fail to do so, delays happen in every area of them. This leads to customer dissatisfaction since order fulfilment takes too long to complete. There are numerous reasons for a slowdown in warehouse operations to occur, and we are here to discuss the following top causes for delays to help you avoid them in your own warehouse.

The Lack of Modern Technology

Since there are so many possible ways to automate the warehouse process today, often times, delays in this area of a business occur due to the fact that the company has not updated its setup with the inclusion of modern technology. Non-computerisation of inventory is just one example of this. While automating a warehouse is a major investment at times, you will reap the benefits with higher customer satisfaction and increased profits. As a result, it is well worth the investment.

Narrow or Congested Aisles

When the aisles are too congested or narrow, employees cannot move about in an effective manner to stock the racks, pull the orders or operate necessary machinery efficiently. The aisles should never contain clutter and need to be as wide as possible.

Inaccurate Inventory Records and Tracking

If your inventory is inaccurate in its count and tracking, you may run out of fast-selling products too rapidly. The shortage of these items can make backorders pile up and lead to disgruntled customers. Analyse your inventory methods to learn where improvement is necessary. Manual inventory methods are far less accurate than computerised methods are in case you still have not updated your inventory process.

Inefficient Order Processing

Order fulfilment should flow smoothly throughout your warehouse. From the time your employees receive the orders until the time that the order leave the warehouse, this process needs to flow easily in your building. Order picking should start at the furthest point from the packing stations and work towards them, and the packing stations need to be right before the reception and shipping area.

Poorly Trained Employees

The failure to train employees properly is another cause for warehouse delays. For this reason, you should conduct ongoing training with your employees to ensure that all of them understand the best methods to use to perform their daily tasks.

Low Employee Morale

An additional cause for warehousing delays is low employee morale. Employees who feel downtrodden at work will not perform as well as those who are happy and confident in their abilities.

Analyse your warehousing delays closely to discover where you need improvement. In some cases, you should turn to a third-part company, such as ours of Challenge Packaging and Warehousing Solutions to solve your issues and avoid the delays whenever possible.

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